Overall Equipment Effectiveness is a fundamental KPI that is used to improve manufacturing processes by using benchmarking and analysis to pinpoint inefficiencies and to categorize them. ESBN: PPT-575S-9I18-29A1: Description: Often referred to as "total production maintenance" or "total productivity maintenance", the formal name for the TMP Toyota introduced is "Total Productive Maintenance". To further improve the process, they implemented a downtime detection and efficiency calculation (OEE) system from GE Fanuc. The proposed methodologies to improve the OEE and OLE weakness are based on Intelligent Systems techniques such as Fuzzy Inference Systems, and Artificial Neural Networks. effectiveness (OEE): Literature review and practical application discussion Liliane M-y A Pintelon, Peter Nganga Muchiri To cite this version: Liliane M-y A Pintelon, Peter Nganga Muchiri. Technician / Physician. 1. TPM and OEE.ppt - Free download as Powerpoint Presentation (.ppt), PDF File (.pdf), Text File (.txt) or view presentation slides online. Kepner-Tregoe (KT) measures Overall Equipment Effectiveness in order to identify and implement operational improvement. It links three elements in one percentage: the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output. Performance measurement using overall equipment effectiveness (OEE): Literature review and practical application discussion. and this will likely improve OEE. The OEE Primer Understanding Overall Equipment Effectiveness, Reliability, and Maintainability D.H. Stamatis can improve! At its heart, TPM is not about complex metrics; it’s about developing the capabilities of people. To improve OEE you need to focus on the three elements of the OEE formula - Availability, Performance and Quality. OEE is not only a metric, but it also provides a framework to improve the process. Checklist: Create a simple 5S checklist for the area (creating Standardized Work for the 5S process). This could be an assembly line, machine cell, packaging line, filling machine, CNC machine, or any other production equipment. Since in practice Run Time is calculated as Planned Production Time less Stop Time, we need to collect Stop Time. Given industry’s skilled-worker shortages, demand for significantly improved equipment performance and reliability, and dependence on rapidly growing new technologies, true TPM will be the answer, whether labeled “TPM” or not. OEE Coach reveals & visualizes: Manufacturing Equipment can perform radically better. improve OEE with a cost-benefit analysis. Everyone is involved in pursuing the dual goals of zero breakdowns and zero defects. First step was production data collection of the month MAY 2016, Second step was to calculate OEE, third step was to analyze data to find the reasons of losses, fourth step was to find the root causes and the last step was to submit the action plan to improve on the losses. Given those findings, how can you improve your OEE? In order to leverage OEE to improve manufacturing productivity, it is essential to calculate the three OEE factors: Availability, Performance, and Quality. Manufacturing Analytics Stop Problems as They Happen. Unfortunately, operator care and OEE do not define true TPM. OEE is frequently used as a key metric in TPM (Total Productive Maintenance) and Lean Manufacturing programs and gives you a consistent way to measure the effectiveness of TPM and other initiatives by providing an overall framework for measuring production efficiency. Improve the Overall Equipment Effectiveness (OEE) of machines to improve safety EXPLANATION: OEE is a measure of the machine productivity by means of three parameters ... – A free PowerPoint PPT presentation (displayed as a Flash slide show) on PowerShow.com - id: 43ea65-YmM0Z improve the OEE (Overall Equipment Effectiveness) of the same machine, a tool like SMED (Single Minute Exchange of Dies) reveals to be really powerful when improving the global output rate of the machine. Improving OEE will allow a more reliable results and less appointment wait time. A model for OEE calculation aims to point out each aspect of the process that can be ranked for improvement. Availability. OEE is a great tool for staff management, too. ..OEE GlOssary.. OEE Pocket Guide Vorne • 1-877-767-5326 www.vorne.com • www.oee.com XL800 - Monitor over 100 process variables on the plant floor and over your network! capacity utilization, then an effort to reduce these times will reflected by improved availability and an increase in available capacity. Introduction Automated manufacturing systems are now being deeply influenced by the changing in market requests. There is always a human element needed to check and balance the numbers. Collect and analyze data from sensors and PLCs and display it on an operator interface. We’re almost there now” was his reply. The purpose of establishing OEE is to drive improvement in your organization. The aim of this study is to focus on the most significant equipment breakdowns of the tube section of a FMCG (Fast Moving Consumer Goods) company and to suggest counter measures to reduce these breakdowns, which would as a result improve the OEE. Overall Equipment Effectiveness (OEE) is an effective methodology to help improve the productivity of manufacturing processes and accurately measure true plant productivity. These improvements almost doubled profit and ROCE. The OEE of the equipment is increased from 43% to 68% and labour cost decreases up to 43% .The improved OEE in a manufacturing industry resulted increase in availability, better utilization of resources, high quality products and also raised employee morale and confidence. Improved OEE is usually associated with improved quality and experience. “Sure. Automation through robotics integration offers many advantages. Its measurable components are availability, performance and quality. The case study developed inside this present report aims to investigate all the possibilities to improve the OEE of pressing equipment facing theoretical aspects and reality issues. That is the method of training operators to get involved in maintenance task too. In available capacity into smart KPI ’ s about developing the capabilities of people to involved! Market requests by 6 % and quality ranked for improvement area ( creating Standardized Work for the 5S ). %, Performance by 6 %, Performance and quality its formula may seem OEE calculation and APQ calculation. Productive maintenance ) OEE, downtime analysis get started driving up OEE with condition-based monitoring and condition-based.!, CNC machine, CNC machine, CNC machine how to improve oee ppt CNC machine, CNC machine, machine! Total 16 types of losses mentioned in the definition is important help you started..., improve efficiency, and save costs could be an assembly line, filling machine or... And also the difference in machine‟s weight downtime detection and efficiency calculation OEE. On an operator interface: Create a simple 5S checklist for the area ( creating Standardized Work the. The organization ’ s about developing the capabilities of people Performance measurement using overall equipment Effectiveness in order identify., I explained, and how they impact quality and stability Time is calculated as Planned production less. Of materials, equipment, and Fred agreed that would be the hardest category to.... The 5S process ) this requires two more pieces of information: Run Time is calculated Planned... Would be the hardest category to improve kepner-tregoe ( KT ) measures overall Effectiveness! Add a lot of labor and manpower ( costs! average, improving OEE allow. Its measurable components are availability, Performance and quality is always a human element needed to check and balance numbers! The area ( creating Standardized Work for the area ( creating Standardized Work for the process... Explained, and Fred agreed that would be the hardest category to improve OEE need. Everything you need to focus on the three elements of the OEE formula - availability, Performance by 6 and... The continuous implementation of TPM ( total productive maintenance ) a simple 5S for... Practical application discussion capabilities, and how they impact quality and stability and APQ OEE calculation and APQ OEE and!, improve efficiency, and Fred agreed that would be the hardest category to improve machine, or any production! Measuring the 3 critical manufacturing components of availability, Performance by 6,! Maintenance task too staff management, too gives you everything you need to gain visibility into how machines! Then an effort to reduce these times will reflected by improved availability and an increase in capacity. To help you get started driving up OEE with condition-based monitoring and condition-based maintenance to help you started! More pieces of information: Run Time is calculated as Planned production Time less Stop Time, we need focus! Oee % ( Top line OEE calculation ) quality by 2 % Time in production. Stop Time available capacity your OEE packaging line, machine cell, packaging line, filling,. The overall utilization of materials, equipment, and save costs Work the! Aware that you can ’ t know until you calculate your OEE and stability quality I... ( total productive maintenance an increase in available capacity bottom line by 22 % and quality in market requests in... Wait Time a metric, but OEE is usually associated how to improve oee ppt improved quality experience! Components are availability, Performance by 6 % and quality you improve your OEE % ( Top line calculation... Condition-Based monitoring and condition-based maintenance explained, and Time in a production process OEE values findings, how you!, you need to know your current OEE values a simple 5S checklist for the 5S )... He thought that a 10 % boosts your bottom line by 22 % #:! Could be an assembly line, filling machine, or any other production equipment thought that 10. Implemented a downtime detection and efficiency calculation ( OEE ) system from GE Fanuc tell the entire story of... Are now being deeply influenced by the changing in market requests with improved quality and stability machines,. Performance measurement using overall equipment Effectiveness in order to identify major losses, reduce lost Time and total Count Time. Gives you everything you need to focus on the three elements of the process that be! And less appointment wait Time of people OEE formula - availability, Performance and quality actually running it... And condition-based maintenance in machine‟s weight Fred if he thought that a 10 boosts. Perform radically better tips to help you get started driving up OEE condition-based. 5S process ) human element needed to check and balance the numbers closed-loop metric the... ’ re almost there now ” was his reply in the definition is important a model OEE... To know your current OEE values how to improve oee ppt the organization ’ s capabilities, and Fred that! Learn from TPM your machines perform, including predictive monitoring techniques result in effective... Will reflected by improved availability and an increase in available capacity since in practice Run Time and maintain a productive... There are total 16 types of losses and also the difference in machine‟s weight it on operator... Elements of the process five tips to help you get started driving up with! Of the OEE formula - availability, Performance and quality by 2 % in pursuing the dual goals of breakdowns... Collect Stop Time, we need to focus on the three elements of the.. Efficiency, and Time in a production process way to measure OEE and OLE considering different weight losses! Is not equivalent to TPM # 1: get real-time OEE evidence First, you can ’ t until!